CNC Apprentice

GENERAL ACCOUNTABILITY:

Setup and operate vertical, horizontal 3-6 axis CNC machining centers and CNC lathes.

SPECIFIC ACCOUNTABILITIES:

• Setup of machines through use of proper tools, and the most efficient technique. Align vises, fixtures with indicator to be parallel or square to a reference surface. Indicate position of the fixture and parts. Set axis to correct position by using the right numeric code. Load and unload the program.
• Participate in the update and maintenance of set up sheets for all parts through the work center.
• Operate machine with proper guarding in place, report any damaged guarding, tool holders, tools etc. Ensure guards are replaced after set up. Monitor oil levels of machine; keep machine and tools in condition.
• Check the first part and make sure that all the dimensions are within tolerance.
• Change and modify programs where applicable.
• Change tool length and diameter offsets, fixture and pallet offsets.
• Modify and grind cutting tools as required, and use proper feed and speed for maximum efficiency.
• Keep production running; debur and prep parts for loading, or clean parts to reload.
• Check parts, debur, tapping, counter boring and cleaning up tools holders from the previous setup.
• Prepare tools and fixtures for the next job, get new tools, use regrind tools as required. Make sure to plan ahead when special tools may be required.
• Follow Health and Safety Policies and practice safe work habits, industrial hygiene and good housekeeping around benches and machines.
• Identify opportunities for improvement via new tooling, set up reduction concepts and programming changes to improve cost and delivery
• Participate in root cause and corrective action identification for inferior quality parts.
• Participate in regular apprentice committee meetings
• Accountable to have regular training log process and meetings with journeyman for learning opportunities
• All other duties as assigned.

DIMENSIONS:

• Ability to use all the available measuring tools such as micrometer, dial gauges, deep micrometer, vernier, measuring block, and height gauges
• Ability to create layouts, read and interpret blue prints and drawings
• Full understanding of geometric tolerances
• Ability to identify wear of cutting tools (inserts, drills, end mills, boring bars, etc.)
• Ability to change and set cutting tools
• Experience in the aerospace industry an asset
• Basic computer skills are an asset, Fanuc or Mazak control knowledge is a must.
• Must be able to attend a day release class once per week for the education portion of the apprenticeship

COMPETENCIES:

•  Accountability/Dependability
• Applied/Continuous Learning
• Energy
• Flexibility/Adaptability
• Listening
• Operating Equipment
• Safety Focus
• Work Standards

WORKING CONDITIONS

Physical:

• Work is performed in a machine shop environment;
• Frequently required to stand; walk; use hands and arms;
• Use of office equipment including 3-6 axis machines, hand tools, overhead cranes, etc
• Ability to wear personal protective equipment such as hard hat, safety shoes, safety goggles, ear plugs, fitted dust mask, etc. as required
• Frequent lifting of heavy material up to 50 pounds is required.

Mental: 

• Must be able to run multiple machines at one time
• Must work under deadlines and related stresses in a timely manner
• Must be able to handle various personnel and other situations as they arise in a professional manner (handle conflict and directions)